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High Speed Ampoule Filling Line For Diagnostic Reagents With Vertical Washing Machine And Sterilization Oven, Advanced HMI And PLC

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Suzhou Lingyao Intelligent Equipment Co., Ltd.

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High Speed Ampoule Filling Line For Diagnostic Reagents With Vertical Washing Machine And Sterilization Oven, Advanced HMI And PLC

Model Number : LYAPF1-20

Certification : CE, ISO, GMP

Place of Origin : China(Thailand available soon)

MOQ : 1 unit

Price : 150,000-300,000USD per piece

Payment Terms : D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability : 1 unit per month

Delivery Time : 120-180 work days normally

Packaging Details : carton, wood carton, pallets

Machine Name : Ampoule Filling Line

Filling Volume : 1-10ml

Filling Liquid Type : Diagnostic Reagents

Output Capacity : 6000-36000 BPH

Vials Material : Glass

Washing Machine Type : Rotary

Oven Cooling Style : Water/Air Cooling

Drying Oven Type : Hot Wind Cycle Sterilization

Filling Accuracy : +/-0.5%

Breakage Rate : <0.5%

Nitrigon Filling : Before and After Liquid FIlling

CIP/SIP : Yes

LAF : Yes

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High Speed Ampoule Filling Line For Diagnostic Reagents With Vertical Washing Machine And Sterilization Oven, Advanced HMI And PLC

Revolutionize Your Pharma Production with the Next-Gen Ampoule Filling Line

Unmatched Speed & Accuracy
Engineered for high-throughput manufacturing, our ampoule filling line achieves 30,000+ ampoules per hour with ±0.5% dosing precision — ideal for critical injectables like vaccines and biologics. The adaptive servo-driven pump system dynamically adjusts viscosity variations (1-2000cP), eliminating underfills/overfills even with heat-sensitive fluids.

Hermetic Sealing: Zero-Contamination Guarantee
Featuring laser seam welding technology, this line creates airtight seals that exceed ISO 15378 integrity standards. Perfect for oxygen-sensitive formulations (e.g., mRNA vaccines or monoclonal antibodies), it reduces oxidation risks by 99.7% compared to traditional flame sealing.

Smart Compliance for Global Markets
● Real-time Aseptic Monitoring: Integrated particle counters and microbial air samplers ensure ISO 5 cleanroom equivalence during operation
● FDA/EMA Data Integrity: Audit-ready electronic batch records and 21 CFR Part 11-compliant HMI
● Rapid Changeover: Tool-free adjustments handle 1-20ml ampoules in ≤15 minutes — a 60% time saving for multi-product facilities

Sustainability Edge
The energy-recovery sealing module cuts power consumption by 40%, while 316L stainless steel contact parts withstand CIP/SIP cycles up to 135°C — crucial for Middle Eastern plants facing extreme heat.

Main Spec:

technical parameters

product model	LYQCL100+LYASMR 620/43+LYAGF8
size range	1-20ml national standard ampoules
Output(1-2ml)	16,000-30,000pcs/h
Output(5-10ml)	8000-12000pcs/h
Output(20ml)	5000-7000pcs/h
Clarity	＞99%
Breakage rate	≤1%(whole line)
Filling Precision	±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure	0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure	0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gas	Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption	0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption	0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume	3500-4100m³/h
Net weight	7800(kg)
Total power	around 72kw 380V 50HZ
Outline size	around 9940x2260x2445mm

High Speed Ampoule Filling Line For Diagnostic Reagents With Vertical Washing Machine And Sterilization Oven, Advanced HMI And PLC

Why Choose This Line?
✅ 3-Year Performance Warranty with 24/7 global technical support
✅ Modular design for future upgrades (e.g., robotic palletizing)
✅ Halal-compliant configurations available for MENA regions

High Speed Ampoule Filling Line For Diagnostic Reagents With Vertical Washing Machine And Sterilization Oven, Advanced HMI And PLC Images

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